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AI-Driven Industrial Automation Platform
Operators relied on outdated control panels with fragmented monitoring and limited visibility. We built a web-based SCADA platform that unified real-time control, intelligent alarms, and a powerful HMI editor in a single browser interface.
Trusted by Global Businesses
About Project
The vessel fleet relied on legacy control systems where alarms were scattered across hardware panels, process data lived in isolated PLCs, and any change to a monitoring screen required the original equipment vendor. Operators had no unified view of what was happening across engine and deck circuits, and maintenance teams worked from paper schematics.
Business Goal
Replace legacy vessel monitoring with a browser-based SCADA platform featuring real-time alarm management across engine and deck circuits, interactive process mimic pages, a built-in drag-and-drop HMI editor, and historical trend analysis with live PLC synchronization.
Client Pain Points
- Fragmented alarm systems
- No centralized monitoring
- Vendor-dependent HMI updates
- Limited monitoring scalability
- No trend analysis
- Recurring downtime issues
Elevated the UI/UX
Operators get a focused HMI with live process mimics that update instantly via MQTT. Alarms are organized by circuit with one-click acknowledge, suppress, and fade-out actions. Administrators get a full project editor where they can drag components onto canvas, link them to PLC objects, and publish changes without restarting any system or calling a vendor.
AI Powered Intelligence
The platform's intelligence layer goes beyond traditional SCADA. A conversational chatbot lets operators query system status in natural language instead of navigating through alarm trees. Alarm prioritization uses historical patterns and severity context to surface what matters first, while predictive trend analysis flags recurring faults before they escalate into unplanned downtime.
Get Started
Key Challenges
Sub-Second Data Refresh Across Thousands of Points
The HMI needed to reflect PLC state changes instantly across dynamic SVG process maps. Any visible lag between a valve opening and the screen updating would undermine operator trust.
Vendor-Free HMI Editing
Every layout change previously required the original vendor. The new editor had to support drag-and-drop component placement, PLC object linking, and live publishing without system restarts.
Alarm Overload on Dual Circuits
Engine and deck circuits generated hundreds of simultaneous alarms during fault cascades. Without intelligent filtering and prioritization, operators could not isolate the root cause from downstream noise.
Reliable Operation in Harsh Environments
The platform had to maintain 99.9% uptime on vessel-grade hardware with limited connectivity, running PostgreSQL replication and Redis caching under conditions where network drops are routine.
Our Solutions
Get Started99.9%
System Uptime on Vessel Hardware
Multi-threaded Python backend with PostgreSQL replication, Redis state caching, and service watchdogs designed to recover silently from network interruptions and hardware faults.
Real-Time
MQTT-Driven Process Visualization
SVG-based process mimics subscribe to live PLC data over MQTT WebSockets, reflecting valve positions, pump states, and tank levels the instant they change.
100%
Self-Service HMI Design
Built-in project editor with magnetic snapping, layer management, keyboard shortcuts, and direct PLC object linking eliminates vendor dependency for every screen modification.
10M+
Data Points Under Continuous Monitoring
InfluxDB time-series storage with smart sampling and gap detection powers historical trend pages that surface patterns across millions of recorded measurements.
Key Features
Our Custom Industrial Automation Services deliver control systems built for your specific operational environment, not repurposed from generic templates.
01
Intelligent Alarm Management
Dual-circuit alarm system with acknowledge, suppress, and fade-out controls, severity-based filtering, and full audit trails for every operator action.
02
Drag-and-Drop HMI Editor
Canvas-based designer with genie components for pumps, valves, tanks, and motors, each linking directly to PLC objects via OPC-UA with live preview.
03
Genie Component Library
Pre-built industrial components with faceplate dialogs, configurable parameters, microhandling controls, and real-time status display tied to PLC data types.
04
Historical Trend Analysis
Interactive time-series graphs with multi-point comparison, smart sampling for large datasets, and gap detection to flag data collection interruptions.
Clients Testimonials
Very good job ! Mehul is a very professionnal Person. Very satisfy by his work !
Very professional digital agency, who we will definitely work with in the future.
Mehul and his team are serious and reliable professionals. They immediately understood the goal of the project and completed the work on time and within the established budget. It was a great collaboration experience.
We have been very lucky to have found Mehul and his team for our projects including the relaunch of our website, the redesign of our presentation. Mehul and his team are communicative. Mehul speaks very good English and coordinates every step in the projects. Not only does he implement our wishes and ideas, but also he brings in his ideas and suggestions that make the whole result very satisfying. We are very happy with the result Mehul and his team delivered.
Rainstream Technologies has been a highly efficient partner for the client, finishing tasks faster than the agreed timeframe. They demonstrate smooth communication flow despite the time differences. Customers can expect a development team that is quick to respond and resolve issues.
Mehul did a great job for us. Easy to work with and efficient. Thank you !
Super team to work with. They delivered everything they promised. Highly recommend them for the work quality and communication.
Nice design, Good communication, Hard worker, satisfied all requirements.
I highly recommend Rainstream Technologies of Mehul J to work because he does an incredible job of building a Multi-School Management System for me. He is very respectful, honest, reliable, flexible, and communicative. Mehul is the type of developer you need on your team.
I decided to hire Mehul after carefully screening several developers for my project of building a web application. He was very cooperating during screening process and gave me the trust that he would be capable of delivering the project according to all requirements. The project turned out to be much more complicated than expected, and Mehul solved all technical challenges that we faced (both backend and frontend). His philosophy that "everything is possible" gave me the trust that the final application would be 100% according to my expectations. Communication has also been very good and effective during the project. I would highly recommend Mehul for any web application project, and I will likely hire him in the future as well.
They understood the scope immediately and tirelessly work through all the issues that arose. Very professional. I have no hesitation in recommending their services.
We have worked with Mehul and Rainstream Technologies for over 6 years and have been very satisfied. They are highly professional and always hard working. They strive to get the job done fast and they always stand behind their work 100%. I highly recommend Rainstream Technologies for any development project.
I'm thrilled to recommend Rainstream Technologies for projects of any size. They not only delivered a final product that surpassed my expectations, but they were also incredibly supportive throughout the entire process. Whenever I encountered an issue, they were readily available to assist and ensure everything was resolved promptly. I already have another active project with them.. This is for sure long partnership! Rainstream Technologies has been my goto company for any development work. They always deliver quality work!
They did a great job and excelled with their abilities. We got exactly what we wanted within a good timeframe and our budget. The communication was fluid and also very kind all the time. Really recommended!! Thank you!
Good job, friendly and fast communication, top experts.
I work very good and even my language is not English he showed professional to improve communication to be able to get the all information from myself. I liked very much and the job I received was exactly as I wanted to be. Thanks !
He released a perfect task, very high quality. The collaboration level has been excellent and he is extremely skillful! Recommended!!
Very good help, Mehul also advised me well as an older man and showed me the right hoster and payment processor.
Best freelancer I've deal with.
Mehul and his team were very professional and their work was to the highest standard. the website was done exactly how I wanted and he provided training for me to work each step behind the scenes.
Our Portfolio
Projects That Convey Our Experience
Frequently Asked Questions (FAQS)
Everything you need to know about platform capabilities, integrations, and security.
The backend synchronizes with PLCs via OPC-UA, caches live values in Redis, and streams updates to the browser over MQTT WebSockets. Process mimics reflect state changes the instant they occur.
Yes. The built-in project editor supports drag-and-drop placement of industrial components, direct PLC object linking, layer management, and live publishing without any system restart.
Alarms are organized by engine and deck circuits with severity-based prioritization, intelligent silencing, and suppression controls. Operators can filter by type or group to isolate root causes from downstream noise.
The system is designed for harsh environments. PostgreSQL replication ensures data integrity, Redis maintains local state, and service watchdogs automatically recover processes without manual intervention.
Yes. The platform can connect with existing PLC environments through OPC-UA and other supported industrial communication interfaces, allowing teams to monitor live equipment data without replacing their current control infrastructure.
Operators can access real-time equipment and process information through a centralized monitoring interface, helping teams track plant or vessel operations remotely and respond to issues without being physically present at the site.
The platform is designed to maintain local operational state during connectivity interruptions. Redis caching, database replication, and automated service recovery help preserve data consistency and restore normal operations when connectivity returns.
Yes. The platform uses a modular architecture that allows additional PLCs, industrial components, monitoring screens, alarms, and data points to be added without redesigning the entire system.
Rainstream Technologies designed and developed the web-based SCADA platform, connecting PLC data, real-time monitoring, intelligent alarms, and a customizable HMI editor into a unified browser-based solution.
Rainstream Technologies replaced fragmented monitoring and outdated control interfaces with a centralized, real-time platform that improves operational visibility, alarm management, system reliability, and remote access.